Hop-Ups for Dummies - What's in YOUR Tool box? - Engine Tuning and Service Tools
by Chad Baird

I left the Marine Corp as a line mechanic and applied for a job at John Deer working on small farm tractors. My toolbox (5-gallon bucket) had three combo wrenches a pair of pliers a hammer and a few screwdrivers. I took a lot of ribbing, paid my dues and within a few years I had a fully stocked toolbox.

So to help y'all budding mechanics, in the next few articles, I'm going to list the contents of my toolbox, with prices. :)

Let's start by talking about some of the special engine tuning and service tools that you might need as you go along.

Feeler Gauges
$5-$50
Used to check valve-rocker arm clearance. These come in a few different types.

Valve Tappet Adjusters
Motion Pro #08-0073 $43.60
This tool will save you allot of frustration when adjusting screw/lock nut type valve adjusters. Believe me it works.

Vacuum Gauge
$40 - Here's an interesting diagnostic tool used to diagnose valve train or piston sealing problems by watching the sweep of the needle.

Manometer or Carb Sync Tool
Deluxe Carb Tuner - Motion Pro #08-0009 $86.50
I have two of these tools, one is electronic (for fuel injection) and the other is filled with mercury. If you have more than one carb you'll need one of these. I prefer the mercury gauges. You can also make your own tool.

Timing Light
$65-$250 In addition to setting the static timing, I have the dial back type so I can dial in total advance for high RPM applications.

Compression Tester
$45-$150 Yet another diagnostic tool to check the health of the piston rings and valves.

Auxiliary Fuel Cell
Motion Pro #08-0032 $53.60
This nifty tool get's filled with the fuel of your choice and hangs from the ceiling or garage door when you have to remove the fuel tank for tuning.

Spark Tester
Motion Pro #08-0122 $11.20
I use this diagnostic tool to check for spark. It keeps me from getting shocked and it also saves the coil from burning out if the high-tension (spark plug wire) wire isn't grounded on a digital or electronic ignition.

Leak Down Tester
$180-$250 Yeah, it's expensive but this is yet another great diagnostic tool to check the sealing of rings, valves and gaskets. I made my own.

Carburetor Jet Wrench
Motion pro 08-0181 $12.80
The brass in your carb is very soft so I use this tool when removing or installing brass. It also fits in those tight places to get at them pesky pilot screws.

Until next time: If it doesn't fit, force it. If it broke then it needed to be replaced anyway.

Related Links:
Motion Pro

Sears Craftsman Tools

About the Author: Chad Baird - My riding/wrenching obsession started in the summer of 88-89. My Dad got me a used $50 Sears minibike with a seized 4hp Tecumseh. I spent hours upon hours in the garage hooking up throttle cables/linkages, kill switches, changing tires, swapping engines and of course riding and crashing. Dad would hand me a repair manual, show me how to do something once (mostly how to use a tool) and then was pretty much hands off except to yell at me about loosing his tools. He would also cuss me out for taking off without making the bike 100% ride-able or fixing something half-assed. So that's basically how I learned, lot's a trial/error and getting yelled at. heheh.. Now my whole life revolves around working on, riding, talking about and teaching others who are interested and even some who aren't, how to do the same.

Motorcycle Missionary? or just an annoying biker with a tendency to pontificate? You decide...

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