Hop-Ups for Dummies - Steering Head Adjustment by Chad Baird

Biker wisdom # 13. Remember, you will be judged by the horse you ride on. (so don't go riding around on a half assed/fixed up machine... M'kay?)

Are you shaking and wobbling your way from start to finish and out of tight spots? Does you bike feel like it was made with a hinge in it's frame? Does "Rubber Cow" describe the way your bike handles?? When you get on the front brake hard or you go over a bump, do you hear a large clunk or click coming from the front end of your bike? Do your handlebars flop from side to side like a wet noodle?

If so, your steering head is probably loose. If it isn't, you have other problems that might be related to your swing arm bearings.
The steering head is one of the most over looked parts of bike maint. Each bike requires a slightly different procedure to doing this but there are some things that remain the same and this is what I'm going to cover. First thing you have to do is get the front of the bike off the ground. The way I do it is by placing a 2x4 under the kickstand and on the other side of the bike I set up my bottle jack. Now that the front end is elevated take another board and place it under the front tire, this is so your forks don't slide out of the triple clamps. Make sure the bike isn't resting on the board, its just enough to keep the front end from sliding downward. Okay, your bike is in the air and the board is under the tire, now break out your repair manual. It'll tell you to loosen the bolts on the triple clamps, remove the gas tank and maybe the handlebars too. This part is important because if you don't do this correctly you'll crank down on the bearing cage on only one spot, which creates a notch. Notched bearings suck.

Now that your forks are loose take a second to make sure the bike is secure because this where you have to get out the BIG socket and BIG cheater bar to undo the BIG bolt that holds your front end together. These are usually torques down from 60-90ft lbs.

This is also the part where different bikes call for different procedures. On this machine I'm working on, the center bolt isn't torqued down like the majority of machines I've wrenched on. It has a pinch bolt on top of the T-clamps to cinch the center bolt down tight. I like this pinch bolt setup the best because I don't have to disassemble half the bike to get at the center steering head bolt, I didn't even have to remove the handle bars, only the gas tank. The last part of this procedure is to tighten down the center bolt little by little until the 'fall-away' is around 2-3 inches. In lay terms, what you do is put a chair in front of the bike with a piece of masking tape in the center of the seat, then put some tape on the center of your fender. Draw a line down the center of both pieces of tape. Tighten down the center bolt just a smidge and then watch how far the bars flop to the left and the right. Keep tightening this bolt down until the fall away is in the acceptable range.

After awhile you'll get a feeling for how tight or loose you like the steering head and you'll also be able to tell when it's loosened up enough to affect handling. Besides the occasional lubrication of the bearings if you do this correctly you should be good to go for a few thousand miles.

About the Author: Chad Baird - My riding/wrenching obsession started in the summer of 88-89. My Dad got me a used $50 Sears minibike with a seized 4hp Tecumseh. I spent hours upon hours in the garage hooking up throttle cables/linkages, kill switches, changing tires, swapping engines and of course riding and crashing. Dad would hand me a repair manual, show me how to do something once (mostly how to use a tool) and then was pretty much hands off except to yell at me about loosing his tools. He would also cuss me out for taking off without making the bike 100% ride-able or fixing something half-assed. So that's basically how I learned, lot's a trial/error and getting yelled at. heheh.. Now my whole life revolves around working on, riding, talking about and teaching others who are interested and even some who aren't, how to do the same.

Motorcycle Missionary? or just an annoying biker with a tendency to pontificate? You decide...

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